dewalt dw735 user manual
DeWalt DW735 User Manual: A Comprehensive Guide
This comprehensive guide details operation‚ maintenance‚ and troubleshooting for the DeWalt DW735 planer‚ offering step-by-step instructions and safety precautions for optimal performance.
Explore installation of DROs‚ blade changes‚ and dust collection‚ ensuring a smooth and efficient woodworking experience with your DeWalt DW735.
The DeWalt DW735 is a powerful and versatile 13-inch planer designed for both professional woodworkers and serious DIY enthusiasts. This manual serves as a complete resource‚ guiding you through every aspect of owning and operating this robust tool. It’s renowned for its precision‚ efficiency‚ and ability to handle a wide range of wood types and project sizes.
This planer offers a two-blade cutting system‚ delivering clean and accurate cuts with each pass. Whether you’re preparing lumber for furniture making‚ creating smooth surfaces for cabinetry‚ or simply refining rough-sawn wood‚ the DW735 provides the power and control you need. Understanding its features and following the instructions within this manual will maximize its performance and ensure your safety.
This guide will cover everything from initial setup and blade installation to advanced techniques and troubleshooting common issues. We’ll also explore optional accessories‚ like digital readouts (DROs)‚ to further enhance your planing experience. Welcome to a deeper understanding of your DeWalt DW735!
Safety Precautions
Prioritize safety when operating the DeWalt DW735 planer. Always maintain a clean‚ well-lit work area‚ free from clutter‚ to prevent accidents; Never operate the planer while under the influence of drugs or alcohol‚ and remain fully alert during operation.
Wear appropriate personal protective equipment (PPE)‚ including safety glasses or a face shield to protect your eyes from flying debris‚ and a dust mask to avoid inhaling wood dust. Ear protection is also recommended due to the planer’s noise level. Ensure clothing is snug-fitting and avoid loose items that could get caught in the machine.
Always disconnect the power cord before making any adjustments‚ changing blades‚ or performing maintenance. Never force the planer; let the tool do the work. Be mindful of the wood’s grain direction and feed it smoothly and consistently. Inspect the wood for nails or other foreign objects before planing;
Unboxing and Component Identification
Upon receiving your DeWalt DW735 planer‚ carefully inspect the packaging for any signs of damage during shipping. Once opened‚ verify that all components are present. You should find the DW735 planer itself‚ a set of pre-installed planer blades‚ a dust collection chute‚ and an operator’s manual.
Identify key components: the infeed and outfeed tables‚ the depth adjustment wheel‚ the feed rate control‚ the power switch‚ and the blade head. Familiarize yourself with the location of the blade locking mechanism and the dust port. Note the included accessories‚ such as blade wrenches and any additional hardware.
Retain the packaging and all documentation for potential warranty claims or future reference. If any parts are missing or damaged‚ immediately contact DeWalt customer support for assistance. A thorough inventory ensures you have everything needed for proper setup and operation.
Setting Up Your DW735
Proper setup is crucial for optimal performance. This section guides you through assembling the planer‚ installing blades correctly‚ and precisely adjusting the depth stop.
Assembling the Planer
Upon unboxing‚ carefully inspect all components for any shipping damage. The DeWalt DW735 typically arrives with the main planer body‚ infeed and outfeed tables‚ and a collection of hardware. Begin by attaching the infeed and outfeed tables to the planer body using the provided bolts and washers. Ensure these tables are securely fastened‚ as they provide crucial support during operation.
Pay close attention to the alignment of the tables; they should be flush with the planer body to ensure smooth material flow. Tighten all bolts firmly‚ but avoid over-tightening‚ which could damage the threads. Once the tables are attached‚ verify their stability by gently applying pressure. A wobbly setup can lead to inaccurate planing and potential safety hazards. Finally‚ double-check all connections before proceeding to the next step – blade installation.
Installing the Blades
Before installing the blades‚ always disconnect the planer from the power source. Locate the blade drum within the planer. Carefully remove the blade cover‚ typically secured with screws. The DW735 utilizes double-sided blades‚ meaning each blade has two cutting edges. Inspect each blade for sharpness and damage; replace any dull or chipped blades.
When installing‚ ensure the blades are oriented correctly – the cutting edges should face in the direction of the feed. Secure each blade with the provided screws‚ tightening them in a criss-cross pattern to ensure even pressure. Avoid over-tightening‚ as this can damage the blades or the drum. Once all blades are installed‚ replace the blade cover and tighten the screws. A properly installed blade setup is crucial for achieving clean‚ accurate cuts.
Adjusting the Depth Stop
The depth stop on the DeWalt DW735 controls the amount of material removed with each pass. Locate the depth adjustment knob‚ usually positioned on the front of the planer. Turning the knob clockwise increases the cutting depth‚ while counterclockwise decreases it. For initial cuts‚ start with a very small depth setting – around 1/32 inch – to avoid tear-out and ensure a smooth finish.
Gradually increase the depth with subsequent passes until you achieve the desired thickness. The DW735 often features a depth scale for precise adjustments. Regularly check the depth of cut using a ruler or calipers. Remember‚ taking multiple shallow passes is preferable to a single deep pass‚ resulting in cleaner cuts and reduced strain on the motor. Always ensure the depth stop is securely locked before operating the planer.
Operating the DW735
Proper operation involves powering on‚ selecting appropriate feed rates‚ and carefully adjusting the planing depth for optimal material removal and a flawless finish.
Powering On and Initial Operation
Before initiating operation‚ ensure the planer is securely positioned on a stable surface‚ preferably a stand or workbench‚ to prevent unwanted movement during use. Inspect the blades for proper installation and sharpness – dull blades can lead to tear-out and inefficient planing.
Connect the DW735 to a grounded power outlet with the correct voltage. Verify the depth stop is set to its highest position to avoid aggressive material removal on the first pass. Activate the power switch; the motor should start smoothly without excessive noise or vibration.
Allow the planer to reach full speed before engaging the wood. Begin with a test pass on a scrap piece of similar material to assess the cut and make necessary adjustments to the depth stop. Always wear appropriate safety glasses and a dust mask during operation‚ as planing generates significant wood dust. Familiarize yourself with the emergency stop procedure for immediate shutdown if needed.
Feed Rate and Material Selection
Selecting the appropriate feed rate is crucial for achieving smooth‚ consistent planing results. Softer woods generally require a slower feed rate than hardwoods to prevent tear-out and ensure a clean surface; Begin with a moderate feed rate and adjust based on the material and desired finish.
The DW735 effectively handles a variety of wood species‚ but avoid planing treated lumber or materials containing excessive moisture. Knots and imperfections can also affect the planing process‚ potentially causing kickback or uneven surfaces.
Consistent pressure is key; maintain a steady‚ even feed rate throughout the cut. Avoid forcing the planer‚ as this can overload the motor and compromise the quality of the finish. For wider boards‚ multiple overlapping passes are recommended for optimal results. Always prioritize safety and use appropriate personal protective equipment.
Adjusting the Planing Depth
The DW735’s depth adjustment is controlled by the front handwheel‚ offering precise control over material removal. Each full rotation of the handwheel corresponds to 1/16 of an inch of depth adjustment. For finer adjustments‚ utilize the smaller graduations on the depth scale.
Start with a shallow cut‚ especially when working with unfamiliar materials. Multiple shallow passes are preferable to a single‚ deep cut‚ minimizing the risk of tear-out and ensuring a smoother finish.
Regularly check the depth setting and ensure it remains consistent throughout the planing process. Lock the depth adjustment handle securely after each adjustment to prevent accidental changes during operation. Remember to account for the material’s thickness and desired final dimensions when setting the planing depth.
Maintenance and Troubleshooting
Regular maintenance—blade sharpening‚ belt checks‚ and addressing common issues—ensures peak performance and longevity of your DeWalt DW735 planer.
Proactive care prevents downtime and maintains consistent‚ high-quality planing results.
Blade Sharpening and Replacement
Maintaining sharp blades is crucial for achieving clean‚ tear-free cuts with your DeWalt DW735 planer. Dull blades result in splintering and require more power‚ straining the motor. Regularly inspect blades for nicks‚ wear‚ or damage.
Sharpening can be done with specialized blade sharpening tools‚ or you can opt to replace the blades entirely. Replacement blades‚ such as the 13-inch planer blades designed for the DW735 and DW735X‚ are readily available. When replacing‚ ensure you use the correct screws (often 24 are included in replacement packs) and tighten them securely.
Before installing new or sharpened blades‚ always disconnect the planer from the power source. Carefully remove the blade carriage‚ noting the orientation of the blades. Install the new blades‚ ensuring they are properly seated and aligned. Incorrect blade installation can lead to uneven planing and potential safety hazards. Refer to the DeWalt DW735 manual for detailed diagrams and instructions.
Always prioritize safety when handling blades‚ as they are extremely sharp.
Belt Maintenance and Adjustment
The drive belt within the DeWalt DW735 is essential for transferring power from the motor to the cutterhead. Regular inspection of the belt is vital for optimal performance and preventing unexpected downtime. Check the belt for signs of wear‚ cracks‚ or stretching.
A loose belt will cause slippage‚ reducing planing power and potentially overheating the motor. Conversely‚ an overly tight belt can strain the motor bearings and shorten their lifespan. Adjusting the belt tension is typically achieved through an adjustment knob or mechanism located on the planer’s housing.
Refer to the DeWalt DW735 user manual for the precise location and procedure for belt tension adjustment. The manual will detail the correct tension setting for optimal operation. If the belt is damaged‚ replace it with a genuine DeWalt replacement belt to ensure compatibility and performance. Always disconnect the power before performing any belt maintenance or adjustments.
Proper belt maintenance extends the life of your planer.
Common Issues and Solutions
Experiencing issues with your DeWalt DW735? Several common problems have straightforward solutions. Uneven planing often indicates dull or improperly installed blades – ensure blades are sharp‚ correctly oriented‚ and securely fastened. Excessive vibration can stem from loose components; check all bolts and screws for tightness.
If the planer isn’t starting‚ verify the power cord connection and check the circuit breaker. A tripped breaker or faulty cord are frequent culprits. Burning smells usually signal a problem with the drive belt or motor; immediately disconnect power and inspect these components.
Dust collection issues may arise from a clogged dust port or damaged dust bag. Regularly clean the port and replace the bag as needed. Consult the DeWalt DW735 user manual for detailed troubleshooting steps and diagrams. Always prioritize safety and disconnect power before attempting any repairs.
Addressing these issues will keep your planer running smoothly.
Advanced Features & Accessories
Unlock the DW735’s full potential with accessories like DRO kits for precision‚ a dust collection port for cleaner work‚ and a convenient optional stand.
Using the Dust Collection Port
The DeWalt DW735 is equipped with a dust collection port designed to connect to a shop vacuum or dust collection system‚ significantly reducing airborne dust particles during operation. This feature is crucial for maintaining a clean and healthy work environment‚ as well as improving visibility while planing.
To utilize the port‚ simply attach a standard 2.5-inch diameter dust collection hose to the port opening on the planer. Ensure a secure and airtight connection to maximize dust extraction efficiency. A tight seal prevents dust from escaping around the connection point.
For optimal performance‚ use a shop vacuum with sufficient airflow (CFM) to effectively capture the wood chips and dust generated by the planer. Regularly empty the vacuum’s collection bag or canister to maintain consistent suction. Consider using a dust separator before the vacuum to prolong filter life and prevent clogging.
Proper dust collection not only enhances your workspace but also contributes to the longevity of the planer by preventing dust buildup within the internal components.
DRO (Digital Readout) Installation
Enhance the precision of your DeWalt DW735 planer with the installation of a Digital Readout (DRO) system. A DRO provides accurate depth-of-cut measurements‚ improving the consistency and accuracy of your planing projects. Several aftermarket DRO kits are specifically designed for the DW735.
Installation typically involves mounting a DRO mount‚ such as those offered by Katya Ironworks‚ to the planer’s infeed table. This mount securely holds the DRO scale and sensor. Precise alignment is critical for accurate readings; follow the manufacturer’s instructions carefully.
Connect the DRO sensor to the display unit and power it on. Calibrate the system according to the DRO’s manual‚ ensuring zero point accuracy. Some DROs offer features like inch/metric conversion and preset memory for frequently used depths.
A properly installed DRO transforms the DW735 into a highly precise tool‚ enabling repeatable results and simplifying complex planing tasks. Always prioritize safety during installation and operation.
Optional Stand and Accessories
Expand the functionality and convenience of your DeWalt DW735 planer with a range of optional accessories. A dedicated stand significantly improves ergonomics‚ raising the planer to a comfortable working height and providing stable support during operation. Several aftermarket stands are available‚ offering features like mobility and storage.
Dust collection is crucial for maintaining a clean workspace. Utilize the DW735’s dust port with a shop vacuum or dust collector to capture shavings effectively. Consider upgrading to a more powerful dust collection system for optimal performance.
Replacement blades are essential for maintaining planing quality. Keep a supply of high-quality blades on hand to ensure continuous operation. Additionally‚ blade sharpening tools or a professional sharpening service will extend blade life.
Other useful accessories include infeed/outfeed rollers to support longer workpieces and featherboards for secure material control. These additions enhance safety and precision.
Technical Specifications
The DW735 boasts a 15 amp motor‚ 13-inch width capacity‚ and weighs 80 pounds. Its dimensions are 36.8 x 16.2 x 12.6 inches‚ delivering powerful performance.
Dimensions and Weight
Understanding the physical characteristics of the DeWalt DW735 planer is crucial for workspace planning and transportation considerations. This planer measures approximately 36.8 inches in length‚ providing ample surface area for processing various wood sizes. The width is 16.2 inches‚ offering a stable footprint during operation‚ while the height reaches 12.6 inches‚ influencing its overall profile and storage requirements.
Regarding weight‚ the DW735 tips the scales at a substantial 80 pounds. This considerable weight contributes to the planer’s stability and reduces vibration during demanding tasks. However‚ it also necessitates careful handling and potentially the use of a dedicated stand or mobility solution for easier movement around the workshop.
These dimensions and weight are important factors when assessing whether the DW735 fits your workspace and meets your portability needs. Always consider these specifications when planning projects and setting up your work area.
Motor Specifications
The DeWalt DW735 planer is powered by a robust 15.0 Amp motor‚ delivering the power necessary for tackling a wide range of wood types and thicknesses. This motor operates on a standard 120V electrical supply‚ making it compatible with most workshop outlets. The motor’s horsepower is rated at 1.75 HP‚ providing ample torque for consistent and efficient planing performance.
The motor’s design incorporates a high-speed steel cutterhead‚ rotating at 10‚000 RPM. This rapid rotation‚ combined with the durable blades‚ ensures smooth and accurate material removal. The motor is also engineered for quiet operation‚ minimizing noise disruption in the workspace.
Understanding these motor specifications is vital for optimizing the DW735’s performance and ensuring its longevity. Proper voltage and consistent power supply are essential for maintaining optimal cutting efficiency.
Planing Capacity
The DeWalt DW735 boasts an impressive maximum planing width of 13 inches‚ allowing you to efficiently process wider boards. Its maximum planing depth in a single pass is 3/32 inches (2.4mm)‚ providing substantial material removal capabilities. The total maximum depth of cut‚ achieved through multiple passes‚ reaches an impressive 3/16 inches (4.8mm).
The minimum board length that can be effectively planed is 9-1/2 inches‚ ensuring stability and accurate results even with shorter pieces. The DW735 can handle materials ranging in thickness from 1/8 inch to 3 inches‚ offering versatility for various woodworking projects.
Understanding these capacity limits is crucial for safe and effective operation. Exceeding these specifications can lead to motor strain‚ reduced planing quality‚ and potential damage to the tool.